Product Overview
Label Hanger
Displays a scannable barcode to help order pickers verify the SKU assigned to each storage position.
Conveyor
Used to transport orders between different picking areas and levels within a Pick Module.
Pallet Flow Rack
In a Pick Module, Pallet Flow enables full-pallet storage while allowing goods to be picked and distributed in case-based increments, rather than as full pallets.
Skid Plate
Designed to let pallets be removed from the Pallet Flow without scratching or damaging mezzanine flooring.
In-Rack Sprinkler System
Built-in fire protection safeguards your warehouse and team while meeting all applicable codes.
Structural Racking Frames
Manufactured from 100% structural steel, Frazier’s Pick Module racking is meticulously engineered to safely support the weights from conveyor loads, pallet staging, shelving and handling equipment.
The Smart Way to Maximize SKU Density and Speed
Common challenges in distribution include the need to improve order fulfillment productivity, reduce travel time, deliver smaller quantities more frequently, and manage rising SKU counts. By utilizing multi-level designs to maximize cubic space, Frazier Pick Modules enhance the quality, accuracy, and speed of your distribution operations to fully optimize your picking system.
Used to increase SKU density, a Pick Module can combine pallet picking, carton flow, and shelf picking within the same footprint, while integrating with a conveyor or WCS routing system to efficiently move orders through the process.
Key Features
Multiple Picking Levels
Pick Modules maximize cubic space by incorporating multiple mezzanine levels for efficient picking, with each level typically connected by a conveyor system to route orders seamlessly.
Blend of Picking Methods
A Pick Module can integrate multiple picking methods—full pallet picking, carton flow, and shelf picking—all within the same area.
Boosted Accuracy
By consolidating picking and using a person-to-goods approach rather than goods-to-person, Pick Modules enable more accurate order selection, boosting fulfillment efficiency and customer satisfaction.
Enhanced Fulfillment Productivity
Pick Modules enhance fulfillment productivity for both case and each picking by consolidating pick locations, enabling operations to deliver smaller quantities more frequently while maintaining high standards of quality, accuracy, and service.
First-In, First-Out System
Pick Modules enable dense storage while maintaining First-In, First-Out (FIFO) product rotation.
Innovative Features
Case Flow Picking
In a Case Flow Module, sometimes referred to as a Broken Case Module because pallets are broken down into individual cases, a power center conveyor is flanked by roller conveyors. An associate walks a tote down the aisle on the roller conveyor, picking orders from the Case Flow rack on either side, and placing items into the tote. Once all products from the area are picked, the tote is moved onto the power conveyor for onward processing.
Bin Shelf Picking
In a Bin Shelving Module, an associate walks the aisle with multiple totes on a cart, picking several orders at once. Once their picks are complete, the totes are transferred to the power conveyor.
Cluster Picking
A Cluster Pick Module combines Pallet Flow and Case Flow rack systems to support multiple picking methods. Full pallets containing a single SKU are placed in the Pallet Flow lanes, where they are case picked. Mixed-SKU pallets are broken down and loaded onto Case Flow, allowing each SKU to have its own dedicated pick location.
SKU Consolidation
Pick Modules can accommodate hundreds to thousands of SKUs, consolidating them to reduce travel time during picking. Large distribution centers often utilize multiple multi-level Pick Modules, with specialized levels designed to handle specific groups of SKUs efficiently.
Technical Excellence
Pick Modules allow for dense product storage by maximizing vertical cubic space. Multi-level structures optimize the building’s cube and overall floor space.
Racking is the primary component of Pick Modules, providing the structural support for conveyor loads, pallet staging, shelving, and handling equipment. Each application is meticulously engineered by Frazier’s team of experts to ensure safety and optimal performance.
Picking accounts for an average of 63% of distribution time, and of that, 60% is spent traveling. Pick Modules can cut travel time by up to 50% while reducing staffing requirements by one-third.
Pick Modules can simultaneously support replenishment and picking via dedicated aisles for loading and order fulfillment, keeping the fulfillment cycle continuously in motion.
Product Showcase
Workers pick products and place them onto a conveyor within the ground-floor level of a Pick Module configured for cluster picking.
A worker is shown picking a case from a full pallet stored on Pallet Flow racking within a Pick Module.
Boxes move along a power conveyor as a newly installed Case Flow Pick Module is tested prior to being loaded with product and put into commission.
From a distance, the Pick Module reveals its three-tier design, with staircases and conveyors seamlessly connecting each level.
A Pick Module fully stocked with beverage products is staged and ready for the next shift of workers to begin order picking.
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